Router Table Operations

The router table mounts a router inverted beneath a flat table surface, with the bit projecting upward through a table insert. This configuration converts the portable router into a stationary machine that provides more precise control for long pieces, profiling, and repetitive operations. Router table safety is critical — the router bit spins at 10,000–25,000 RPM and exposed cutting edges can catch and throw workpieces with tremendous force. Safety rules: always feed workpieces from right to left (against the bit's rotation direction — this is climb-cut prevention). The bit rotates counterclockwise as viewed from above; feeding left-to-right (with the rotation) causes the bit to grab and pull the workpiece, resulting in the bit climbing up the workpiece and throwing it. Never start the router with the bit touching the workpiece. Never freehand route without a fence or bearing-guided operation — always use the fence, miter gauge, or a starting pin for the beginning of curved profile cuts. Featherboards are spring-loaded wooden or plastic fences clamped to the router table that press the workpiece against the fence and down onto the table, preventing it from lifting or moving away. Position one featherboard pressing the workpiece against the fence, and a second pressing down from above. Push sticks and push blocks keep hands away from the bit — never allow fingers within 4 inches of the bit. Bit height and fence setting: adjust bit height with the router unplugged. Set height using a height gauge or sample piece. The fence controls the cut depth on flat operations; the bit's ball-bearing pilot controls depth on profile operations (the bearing rides against the workpiece edge, limiting cut depth).